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Compression Heat Air Dryer

Key 8 Features of Compression Heat  Air Dryer

  • Low regeneration air consumption, low energy consumption (TY type)
  • Regeneration gas consumption is zero, low energy consumption (TYL type)
  • The dew point of the finished gas is stable
  • PLC control, real-time display of equipment running status
  • A variety of fault diagnosis, alarm and automatic processing functions
  • With online parameter modification and protection functions
  • On-line dew point detection and control function is optional, which can maximize energy saving
  • Optional communication interface and joint control function;
Compression Heat Air Dryer
  • Rated capacity: 1～500Nm3/min
  • Working pressure: 0.7～1.0Mpa
  • Dew point of finished gas: ≤-40℃～-60℃
  • Intake temperature: ≥110℃
  • Ambient temperature: ≤38℃
  • Pressure loss: ≤0.02Mpa
  • Regeneration air consumption: ≤1.5% (TY type) ≤0% (TYL type)
  • Run cycle: 8 hours (adjustable)

Energy Saving Compression Heat Air Dryer

Compression heat regeneration dryer uses centrifuge and oil-free compressor to discharge compressed air with high heat (≥110°C) and high unsaturation gas properties. Compression heat dryer effectively uses the original compressed air heat to heat and regenerate the adsorbent.
It saves the power consumption energy used by the heater in the external heating regeneration, and at the same time eliminates the gas consumption in the regeneration stage, and achieves the best balance effect of adsorption drying through the energy conversion of the internal structure of the equipment.
The dew point of the outlet gas quality is stable, and the operation is simple. It is the best choice among compressed air drying equipment.
Check our blog to learn how to choose

Testimonials

  • "I am incredibly impressed with the industrial PSA Oxygen Generator I purchased from your company. The generator delivers a steady and reliable supply of high-purity oxygen, precisely tailored to our needs. We couldn't be happier with our decision to choose HME.
    We highly recommend it to any industrial operation in need of a reliable oxygen supply solution. “
    - Rashid Millawie
  • "I am very satisfied with the industrial PSA Nitrogen Generator I purchased from your company. It has completely transformed our production process. The generator consistently delivers high-purity nitrogen gas. With easy operation, we can just use it when we need its.
    I will definitely consider to buy again. “
    - Luisa Devolie
  • "As an engineering professional, I appreciate the precision and craftsmanship of your air separation systems. Your factory's attention to detail and adherence to international standards have been instrumental in our project success. “
    - Kader
We make sure that you get the quality parts with no hassle when running.

Major 6 Essential Parts of Compression Heat Air Dryer

Adsorption tower

Large-capacity tower structure, uniform airflow distribution, stainless steel grid support structure at the bottom of the tower, and secondary water separation and sewage design.

PLC control system

Adopting a PLC control system, LCD touch screen display, simple operation, dynamic screen monitoring, configured with S485 interface, and capable of remote/local control.

Air source control assembly

The valve instrument control air source pipe fittings are made of stainless steel components, which have strong temperature resistance, pressure resistance and durability.

Valve

Adopt well-known brand high-performance pneumatic butterfly valve, valve parts, stainless steel material, durable and high efficiency

Water Cooler

High-quality copper tube shell-and-tube cooling (stainless steel cooler is optional), high heat transfer performance, energy-saving and small volume. Good durability, not easy to block, easy to maintain and clean.

Sewage System

The sewage outlet is set and allocated with various sewage discharge methods, and the system is equipped with multi-point independent sewage outlets (cooler sewage outlet, gas-water separator sewage outlet, adsorption tower body sewage outlet)

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Sales & service

Type I： Gas Consumption Compression Heat Air Dryer with high ROI

Gas Consumption Compressed Heat Regeneration Dryer is an industrial drying equipment that utilizes compressed air and heat regeneration technology to efficiently remove moisture from wet materials or gases. It works by compressing air to elevate its temperature and pressure, then directing it into contact with the wet material, allowing the air to absorb moisture and vaporize it. The moisture-laden air is subsequently subjected to a heat regeneration process, which removes the moisture, recovers and reuses the thermal energy, and recirculates the air for drying.

Gas Consumption Compressed Heat Regeneration Dryers find widespread application in industries requiring efficient drying processes while minimizing energy consumption. They are commonly utilized in sectors such as food processing, pharmaceuticals, chemicals, and manufacturing, where the removal of moisture from materials or gases is crucial for product quality, preservation, or further processing. These dryers are valued for their ability to save energy and reduce environmental impact while ensuring precise control over moisture content in a variety of industrial applications.

Type II: Zero Air Compression Heat Air Dryer with high efficiency

Zero Air Compression Heat Regeneration Dryer is an efficient industrial drying equipment that, unlike conventional compressed air heat regeneration dryers, does not require additional compressed air, hence the term "zero air compression." Its operation involves the use of internal heat sources, such as electric heaters or natural gas, to evaporate and remove moisture, followed by the recovery and reuse of this moisture through a heat regeneration cycle, achieving efficient drying.

Zero Air Compression Heat Regeneration Dryers are applied across various industries where efficient moisture removal is essential, without the need for additional compressed air. These dryers find utility in sectors like food processing, pharmaceuticals, electronics manufacturing, and the chemical industry, delivering energy-efficient and sustainable drying solutions while ensuring precise control over moisture levels and product quality.

Specification Table of Gas Consumption Compression Heat Air Dryer

TYPE Gas processing capacity m³ /min Re-gas Consumption m3 /min power V/PH/HZ Inlet and Outlet Pipe Diameter L（mm） W（mm） H（mm） Weight（kg）
TY-10 15 0.2 220 / 1 /  50 DN 65 2700 1500 2650 2450
TY-20 20 0.2 220 / 1 /  50 DN 65 2750 1500 2680 2600
TY-30 30 0.3 220 / 1 /  50 DN 80 2850 1700 2680 3100
TY-40 40 0.4 220 / 1 /  50 DN 100 2900 1700 2680 3400
TY-60 55 0.6 220 / 1 /  50 DN 125 3000 1800 2750 4000
TY-80 80 0.8 220 / 1 /  50 DN 150 3100 2000 2750 4450
TY-100 100 1 220 / 1 /  50 DN 150 3100 2050 2755 5000
TY-150 150 1.5 220 / 1 /  50 DN 200 4350 2650 2975 8000
TY-180 180 1.8 220 / 1 /  50 DN 200 4500 2750 3000 9400
TY-200 200 2 220 / 1 /  50 DN 200 4680 2850 3100 10600
TY-250 250 2.5 220 / 1 /  50 DN 250 4750 2900 3385 14000
TY-300 300 3 220 / 1 /  50 DN 250 5550 2950 3690 16500
TY-350 350 3.5 220 / 1 /  50 DN 300 5550 3200 3900 18100
TY-400 400 4 220 / 1 /  50 DN 300 5700 3385 4000 23000
TY-500 500 5 220 / 1 /  50 DN 350 6000 3800 4450 28000

Specification Table of Zero Air Compression Heat Air Dryer

TYPE Gas processing capacity m³ /min Re-gas Consumption m3 /min power V/PH/HZ Inlet and Outlet Pipe Diameter L（mm） W（mm） H（mm） Weight（kg）
TYLL-10 15 0 220 / 1 /  50 DN 65 2700 1500 2650 2450
TYLL-20 20 0 220 / 1 /  50 DN 65 2750 1500 2680 2600
TYLL-30 30 0 220 / 1 /  50 DN 80 2850 1700 2680 3100
TYLL-40 40 0 220 / 1 /  50 DN 100 2900 1700 2680 3400
TYLL-60 55 0 220 / 1 /  50 DN 125 3000 1800 2750 4000
TYLL-80 80 0 220 / 1 /  50 DN 150 3100 2000 2750 4450
TYLL-100 100 0 220 / 1 /  50 DN 150 3100 2050 2755 5000
TYLL-150 150 0 220 / 1 /  50 DN 200 4350 2650 2975 8000
TYLL-180 180 0 220 / 1 /  50 DN 200 4500 2750 3000 9400
TYLL-200 200 0 220 / 1 /  50 DN 200 4680 2850 3100 10600
TYLL-250 250 0 220 / 1 /  50 DN 250 4750 2900 3385 14000
TYLL-300 300 0 220 / 1 /  50 DN 250 5550 2950 3690 16500
TYLL-350 350 0 220 / 1 /  50 DN 300 5550 3200 3900 18100
TYL-400 400 0 220 / 1 /  50 DN 300 5700 3385 4000 23000
TYL-500 500 0 220 / 1 /  50 DN 350 6000 3800 4450 28000

Frequently Asked Question

What's the order N2/O2 Generator process?
  • Inquiry---provide us all clear requirements.
  • Quotation---make a detailed technical proposal with all clear specifications.
  • Negotiation --- process, space, technical communication, layout etc with CAD drawings.
  • Contract confirmation---provide correct contract details.
  •  Payment terms--- T/T 30% in advanced, balanced before shipment.
  • Production---mass production
  • Shipping--- by sea, air or courier. Detailed picture of package will be provided.
  • Installation and commissioning
  • 365Days /24hours after sale Service
What is the service life of the molecular sieve?
The service life of the molecular sieve depends on the quality of the intake compressed air. In case the recommended standards are kept, the sieve can be operated for up to 8 years and even considerably longer.
What are the maintenance expenses for the PSA N2/O2 generators ?
In case of a use of 24 hours daily, the elements of the internal filter must be exchanged, in rotation, every six months. The valves must be exchanged every five years. The maintenance of air compressor are according to the recommendations of the air compressor manufacturer.
What are the key benefits of on-site N2/O2 generators compared to delivered gas?
  • You save up to 80% on the cost of the nitrogen or oxygen compared to buying  in bulk.
  • Payback is usually under 12 months, and the product has a typical lifetime over 10 years.
  • A constant supply is ensured: you never have to worry about a delivery not getting to you in time again.
  • Save space & minimize risk and handling errors: no need for gas bottles/liquid nitrogen tank in the yard.
  • Simplify administration to save time & money with no weekly deliveries to manage.
  • Very low running costs: uses your compressed air supply.
Are PSA N2/O2 generators safe?
Yes. As the generator does not add or take anything away from the atmospheric air, you could have one running in a closed room with no change to the overall content of the atmosphere. They also negate the need to store and move potentially dangerous high pressure cylinders on site.
How to get a prompt quotation?

     With all below data, we can make a most suitable and correct proposal for you.

  1. N2/O2 flow rate:    _____Nm3/hr
  2. N2/O2 purity:     _____%
  3. N2/O2 discharge pressure:    _____Bar
  4. N2/O2  Outlet Dew Point: _____℃
  5. Your local Voltages and Frequency:   ______V/PH/HZ
  6. N2/O2  Application_____
  7. You local Sealevel_____M